2013年9月30日星期一

Cemented Carbide Drill Processing Abnormal &Solutions


Cemented carbide drill tool is used for drilling in the solid material through holes or blind holes and reaming of the existing holes.

Cemented carbide drill processing abnormal causes and countermeasures


Situation
Reasons
Solution
Drilling into the oval
Form threaded scratches
1.Using a suitable drill sets
2.Reduce the clearance angle
3.Check the drill bit tip angle is symmetrical with both sides length
Produce fibrillation, vibration
1.Reduce the clearance angle
2.Web thinning
3.Shorten cemented carbide drill length , increased drill bit rigidity
4.Check cemented carbide drill angle grinding is correct or not
5.Check the fixture cemented carbide drill contact situation
6.Pre-drilled center hole
7.Improve the rigidity of the working machine
The chip discharge is not easy
1.Increase the weekly amount of feed
2.Select the correct helix angle
3.Increasing the groove width ratio
4.Intermittent feed
Drilling tilt
Adverse when cutting
1.Using the appropriate drill sets
2.Reduce the cut when the weekly amount of feed
3.Pre-drilled center hole
Drill rigidity is bad
Shorten cemented carbide drill length , increased drill bit rigidity
Drill bit angle is wrong
Resharpening cemented carbide drill

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