2013年7月18日星期四
Cemented carbide turning tools feature
The cutting portions of cemented carbide turning tools are composed by
the main cutting edge, the secondary cutting edge, in front of, behind
and vice behind. Cemented carbide turning tools’ front types depend on
the nature of the workpiece material and tool material. The simplest is
plane, positive rake angle plane suitable for high-speed steel tool and
finishing with carbide turning tools, hard negative rake angle of the
plane applicable to the processing of high-strength steel and rough cut
steel castings carbide turning tools. With chamfered type of plane is in
the plane of positive rake angle grinding have negative chamfer to
improve the strength of the cutting edge, cemented carbide turning tools
suitable for machining cast iron and steel. Claim chip breaker cemented
carbide turning tool can be used with a negative chamfer of the arc
face, or on the front of the flat-type grind chip breaker station.
Cemented carbide turning tools application
Cemented carbide turning tools can be used for
horizontal lathes, turret lathes, automatic lathes and CNC lathes,
turning tools have a lot of types and broad many applications.
Cemented carbide turning toosl are used for the turning
process, the tool having a cutting portion. Cemented carbide turning
tools are one of the most widely used tools. The working portion of the
cemented carbide turning tools is that of generating and processing a
portion of the chip, including the edge, so that the structural elements
of the chips of broken or rolled structure, the chip removal space or
volume reservoir chips, the cutting fluid passage.
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| Cemented carbide turning tools |
2013年7月12日星期五
Cemented carbide cutting tools cutting layer parameters
Cutting layer of the cemented carbide cutting tools is the workpiece
material layer to cut through the removal of the workpiece in a single
pass of to the cutting
portion. Cutting layer shape, size directly affects the deformation of
the cutting process, the tool bear the load as well as the cemented
carbide cutting tool wear.
As shown, when the main and auxiliary cutting edges is straight, and λs
= O °, KR> 0 °, the cutting layer to the nominal cross section ABCD
is a parallelogram, if Kr = 90 °, or rectangular.
Cemented Carbide Cutting Tools Working Angles
The installation position of the cemented carbide cutting tools,
cutting Synthesis of the direction of movement changes, will cause a
change in angle of the tungsten
carbide cutting tools. Thus research during the cutting process the
tool angle, the relative position of the tungsten carbide cutting tools
with the workpiece, the relative
movement to create a reference system on the basis of this reference
system, said reference system. The tool perspective - that of the work
reference system defined angle.
Cemented carbide cutting tools angles reference system
Cemented carbide cutting tools angles are important parameter for
determining the tungsten carbide cutting portion of the cutting tools
geometry. Cemented carbide cutting tools angles for defining the
respective reference coordinate plane, called the reference system.
Reference system, there are two types: the tool stationary reference
frame - the marked tool design, grinding and measuring benchmarks using
this tool angle defined by said tool marked angle; the tool working
reference system - to determine the cutting tool angles benchmark, use
this tool angle defined by said tool angle.
Tungsten carbide cutting tools design, label, grinding, and the most common is the measured angle to the reference system of the orthogonal planes. But the label indexable cutter or a large edge inclination tool commonly used in the normal plane of reference. In the manufacturing process of cemented carbide cutting tools such as milling cutter groove when sharpening flank, often required assuming that the work plane, the angle of the back of the plane reference system, or prior to use, followed by orthogonal plane angle of the reference system.
Tungsten carbide cutting tools design, label, grinding, and the most common is the measured angle to the reference system of the orthogonal planes. But the label indexable cutter or a large edge inclination tool commonly used in the normal plane of reference. In the manufacturing process of cemented carbide cutting tools such as milling cutter groove when sharpening flank, often required assuming that the work plane, the angle of the back of the plane reference system, or prior to use, followed by orthogonal plane angle of the reference system.
Cemented Carbide Cutting Tools Motion
Cemented carbide cutting tools motion in the role
played by relative movement of the workpiece and cemented carbide
cutting tools machining, divided into the main movement and feed
movement.
1. Main motion
The main motion is the most important cutting power consumption up to the movement; it is the relative motion of carbide cutting tool and the workpiece between students. The car, the main motion of the boring machine spindle rotation movement.
2.Feed motion
The feed motion of the additional movement is generated between the cemented carbide cutting tool and the workpiece in order to maintain the cutting performed continuously. Vf is cars cylindrical longitudinal feed speed of movement, it is continuous. Horizontal feed movement is intermittent.
3.Cutting layer
Cutting cemented carbide cutting tools to cut through the removal of the workpiece in a single pass of the workpiece material layer. Workpiece rotation time, the cemented carbide cutting tool just moved from position I to Ⅱ, cut the workpiece material between the layer I and Ⅱ. The quadrilateral ABCD is the nominal cross-sectional area of the cutting layer. Actual cutting layer cross-section is a quadrilateral ABCE , △ AED is the cross-sectional area of the remaining on the surface of the processed.
1. Main motion
The main motion is the most important cutting power consumption up to the movement; it is the relative motion of carbide cutting tool and the workpiece between students. The car, the main motion of the boring machine spindle rotation movement.
2.Feed motion
The feed motion of the additional movement is generated between the cemented carbide cutting tool and the workpiece in order to maintain the cutting performed continuously. Vf is cars cylindrical longitudinal feed speed of movement, it is continuous. Horizontal feed movement is intermittent.
3.Cutting layer
Cutting cemented carbide cutting tools to cut through the removal of the workpiece in a single pass of the workpiece material layer. Workpiece rotation time, the cemented carbide cutting tool just moved from position I to Ⅱ, cut the workpiece material between the layer I and Ⅱ. The quadrilateral ABCD is the nominal cross-sectional area of the cutting layer. Actual cutting layer cross-section is a quadrilateral ABCE , △ AED is the cross-sectional area of the remaining on the surface of the processed.
2013年7月1日星期一
Cemented Carbide Tool Life
Tools wear at high temperature conditions by the workpiece in the
cutting tool, the friction of the chips, so that the tool material
gradually wear or breakage of the phenomenon appears. Research tool wear
causes prevent premature excessive tool wear and how to extend cemented
carbide tool life, which is affecting the efficiency of production,
processing costs and processing quality is an important topic.
Cemented carbide tool life T is defined as the total cutting tool wear reaches a predetermined standard time (MIM), factors affecting the tool life.
Cemented carbide tool life T is defined as the total cutting tool wear reaches a predetermined standard time (MIM), factors affecting the tool life.
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